Scale Removal Device

FOR COOLING WATER

FOR PROCESS LINE

CASE:MILK OF LIME

CASE:SCRUBBER

MECHANISM

Various ion, such as calcium, magnesium, and silica, has melted into well water and industrial water which are used for cooling water. Those ion becomes entwined intricately and has become a scale ingredient.

On the other side, pipes, such as vinyl chloride, iron, and stainless steel, have a negative electric charge.

For that reason, a scale ingredient with a positive electric charge adheres little by little electrically, and the grown-up thing is a scale.

The substances which become a scale easily are mainly calcium carbonate and silica. These have reverse character, respectively.

By a high temperature and high pH, calcium carbonate becomes difficult to melt and precipitates. Conversely, silica melts easily.

Usually, cooling water becomes an alkali tendency, and also that becomes a high temperature in a heat-exchange part.

From these things, it is generally mentioned that cooling water tends to generate the scaleproblem by calcium carbonate.




THE FUNCTION OF DIGISAVIOR

DIGISAVIOR makes a pulsing motion of wide range electromagnetic waves with modulation frequency technique.

The factor of the scale is constituted by various impurities. When irradiated with electromagnetic waves, the electronic state of all these substances are affected.

By the electromagnetic waves of DIGISAVIOR, as for some, electron transition happen, some are disassembled, and some become colloids.

It is neutralized, or the impurities which caused the change to the ionic state raise surfacepotentia

l, and have electric repulsion. For that reason, that does not become a scale.

Moreover, that removes the scale already attached.

DIGISAVIOR brings a greatest effect to the liquid solution of pH neutral-strong alkali.

DIGISAVIOR removes and prevents the scale of cooling water and the strong alkali water for processes surely.

ENERGY SAVING BY SCALE REMOVAL

Thermal conductivity of scale and slime is 1/2000 lower comparing to copper that is main material of heat exchanger.

When scale or slime adheres to heat exchanger even with less than 0.8 mm thickness, the energy consumption will increase more than 20%.

For example, if you remove the scale attached to the turbo refrigerating machine of 130kW(200RT), US$10,000- can be saved annually.

DIJISAVIOR OPERATION POSITION

COOLING WATER
For 1 Line (Less than Φ600mm)

COOLING WATER
For 2 Line (Less than Φ400mm)

WORKING CONDITIONS

Item Working Conditions
Applicable fluid Circulating water and process fluid
Water temperature < 100℃*
Velocity of flow fluid Fast velocity flow is preferable
PH of fluid Neutral or Alkaline
Diameter of piping < φ 600mm
Effective range Up to 1 km downstream at normal temperature

* Beyond 60℃, the effect of scale removal reduces due to lesser ionization.

DESCRIPTIONS

Item Specifications
Required Power supply AC 85 to 265V, 15A
Power consumption average 300VA (max 500KVA)
Safety arrangement overcurrent protection, self-daiagnosis system
Standard accessories coiled cable (ULR83-8m2), insulock, crimped terminal, insulation cap
Equipment box (option) water & dust proof type with operation indication light and alarm stop light

DIMENSION

Equipment Box

Catalog download

pdfDIGISAVER Catalog(PDF)

Video

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